Garage door spring breakage is one of the most common problems in garage door systems. Many people think springs break because of poor quality, but in reality, most spring failures are caused by metal fatigue after many cycles.
The main reason garage door springs break is cycle fatigue. Every time the door opens and closes, the spring completes one cycle. After thousands of cycles, the metal structure inside the spring wire begins to weaken.
Eventually, the spring can no longer hold the tension and it breaks.
Other factors that can shorten spring life include:
Standard springs are usually designed for about 10,000 cycles. High cycle springs can last 15,000 to 30,000 cycles or more depending on the design.
For a residential door used 4 times per day, a 10,000-cycle spring lasts about 6–7 years.
For commercial doors with high usage, high-cycle springs are strongly recommended.
There are several ways to extend spring life:
Garage door springs do not usually fail without warning. Regular inspection and proper spring selection can prevent most unexpected spring failures.